Project Overview:
Industry leaders partnered with researchers to develop a robotic system capable of performing automated residual stress measurements. The system used computer-assisted design (CAD) drawings to guide the robot’s movements, ensuring precise positioning of the measurement head at various points on complex geometries without manual intervention.
St. Clair College partnered with industry leaders known for their expertise in precision manufacturing and advanced measurement techniques. The company specializes in utilizing innovative technologies to enhance the quality and accuracy of its manufacturing processes. This partnership has allowed for further advancements in robotics.
Project Objectives:
The project aimed to automate the process of residual stress measurement in manufacturing components using a robotic arm. The goals were to:
- Increase measurement precision and efficiency
- Reduce training requirements for personnel
- Integrate advanced robotic and sensor technologies to enhance the overall measurement process
- Automated Robotic Measurement System
- CAD Integration for Automated Guidance
- Advanced Sensor Implementation
Key Innovations:
- Robot Programming: Utilized advanced programming techniques to control the robotic arm’s movement and measurement processes.
- Sensor Technology: Integrated precision sensors to accurately detect and measure residual stress within manufacturing components.
- CAD Software: Employed CAD software to guide the robotic system in identifying and reaching measurement points accurately.
- Automated Robotic Measurement System: Developed a robotic system programmed to perform stress measurements autonomously at designated points on manufactured parts.
- CAD Integration for Automated Guidance: Implemented CAD integration to automate the positioning of the robot’s measurement head, enhancing accuracy and efficiency.
- Advanced Sensor Implementation: Utilized high-precision sensors, including the Keyence Laser IL-100 and X-Ray heads, to measure residual stress with high accuracy.
- Robotic Flexibility: Enabled the robot to rotate at +/- 45-degree angles at each measurement point to accommodate parts with complex geometries.
Impact & Benefits:
- Researchers Collaboration: Researchers collaborated on the programming and implementation of the robotic system.
- Industry Expertise: Industry experts provided industry-specific knowledge and requirements to ensure the system met operational standards.
- Technical Support: The technical support team supported the integration of hardware and software, ensuring seamless operation of the robotic system.
Technologies:
- Robot Programming
- Sensor Technology
- CAD Software
#Robotics #Manufacturing #ResidualStress #Automation #CAD #SensorTechnology #Engineering #Innovation #StClairCollege #IndustryCollaboration
